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4 Ways to Increase Production Capacity (With the Same Headcount)

For many manufacturers, increasing efficiency and production capacity is the primary focus. However, where the challenge really lies is in increasing production capacity without hiring additional staff or purchasing more machines.

Fortunately, manufacturers can leverage industry 4.0 as a driver for growth as well as productivity; with machine monitoring technology, you can unlock the full potential of your factory, and those who operate within it.

Machine monitoring provides a long list of benefits to manufacturers, these benefits result in increased production capacity and increased profitability. For a real world example, a client of ours managed to improve overall efficiency by a 69% in just 1 year – saving roughly $325/day without increasing personnel or machines.

Read below to learn the 4 ways to increase productivity without hiring new employees or procuring new equipment.

Employee Engagement

Employee engagement through machine monitoring is focused on inviting collaboration between management and machine operators. It is not a “big-brother” tactic, quite the opposite actually, by showing employees how their contribution affects the big picture, you help unite management and plant employees working towards the same goals.

Using visualized dashboards, employees can easily see their role in the manufacturing process from a data perspective – which helps them fully realize the value of their contribution. This can even evolve into a “gamified” environment, as employees compete to see who can be most productive. This encourages employees to constantly improve, as they can now view their performance in real-time.

Downtime Narration

Machine monitoring allows for real-time narration of downtime, another way a manufacturer can leverage IIoT to increase production capacity, without increasing headcount. Not only is downtime narration critical for plant managers seeking seamless production, it’s also a strong motivator for employees as well. Obtaining insight into what causes delays allows employees to better understand the impact of any delays in their work station.

It’s important to understand all data is good data. Even unexpected downtime or broken machines can give you valuable insight into your process. With proper real-time narration, managers can identify and mitigate root causes of machine downtime, as well as highlight strong points in the production chain.

Bottleneck Identification

Like we mentioned earlier, machine monitoring provides valuable insight into your manufacturing processes, one of those insights is bottleneck identification. When one process is being delayed due to another person or machines performance, you know exactly where along the workflow the delay is occurring – empowering you to address the problem in real-time, and create fixes to prevent it from happening in the future. By proactively identifying holdups in your process, you are better positioned to make actionable changes to your workflow that will increase both efficiency and productivity.

Maintenance Alerts

Machine monitoring also enables a more proactive approach to machine maintenance. Rather than having to wait for someone to notice a machine is broken, then communicate that to management, you can get real-time alerts as issues arise. That means a significantly faster response time when a machine unexpectedly goes down, and a much quicker fix. It all comes down to maximizing machine uptime, the more value-added time that a machine contributes, the more efficient your plant becomes.

Are you ready to Increase your Production Capacity without Adding more People or Machines?

With FreePoint’s globally deployed solution, manufacturers are seeing near-immediate benefits to their processes. Increased efficiency, mitigated machine downtime, and improved employee engagement are accessible benefits to all those willing to shift into the IIoT world.  Machine monitoring not only helps management make more informed decisions, it also provides real-time visibility into individual contributions and the entire production process overall.

If you’re interested in saving time and money, being proactive about your machine maintenance, and gaining total transparency into your entire production process, you should consider making the transition to industry 4.0.

Improvements To Productivity By Minimizing Downtime With FreePoint’s Notifications

FreePoint’s Notifications product uses the ShiftWorx platform to send out alert messages by e-mail or SMS text message when a specific machine condition has been met. These conditions are typically when a machine is off or not performing as expected.

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FreePoint and Intellacor Team Up To Reinvigorate US Manufacturing

Using ShiftWorx, Intellacor brings Industry 4.0 to existing factory equipment across the United States

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FreePoint Expands Into Soft Goods With TexTempo Partnership

TexTempo brings deep experience in textile and related industries to FreePoint ShiftWorx platform

LONDON, Ont. and ATLANTA, Jan. 30, 2019FreePoint Technologies, an award-winning provider of software for the Industrial Internet of Things (IIoT) to manufacturers worldwide, today announced that it has entered into a strategic relationship with TexTempo, a leading provider of software for labor efficiency tracking in the soft goods industries. Through this partnership, TexTempo will bring new capabilities for machine monitoring, downtime tracking, and operating efficiency to its existing portfolio of labor efficiency and payroll processing products.

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FreePoint Doubles Down On Industrial IoT Growth In Manufacturing

Company announces acquisition of CoreSolutions to address demand from customers worldwide

LONDON, Ont., Jan. 9, 2019FreePoint Technologies, an award-winning provider of software for the Industrial Internet of Things (IIoT) to manufacturers worldwide, today announced that it has acquired CoreSolutions, a software development company with offices in London, Ontario and Toronto. Through the acquisition, FreePoint will accelerate the development of its industry-leading ShiftWorx platform for machine monitoring in manufacturing while providing enhanced flexibility for configuration and customization to meet enterprise customer needs.

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7 Ways IIoT Solutions Are Driving Manufacturing Success

Manufacturers and industrialists in every sector are on the threshold of significant change. Industry 4.0 is the newest industrial revolution. It represents the use of Industrial Internet of Things (IIoT), automation, sensor technology, and other innovative solutions to streamline the production and distribution process.

IIoT solutions not only monitor but also automate many of the complex processes involved in manufacturing. While systems have been created in the past that track production progress, IIoT technology focuses on providing in-depth details to managers and staff. Here are seven compelling ways IIoT is transforming the industry today.

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FreePoint Presents: The Microsoft Dynamics Solid Gold Event

FreePoint Technologies is excited to be presenting at the fall Vox ISM seminar in Mississauga at Microsoft Canada HQ.

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