Tag Archive for: Digital Manufacturing

VIDEO: MES System Basics Video: Operator Workstation View Setup

In this video we demonstrate how easy it is to build an operator view in ShiftWorx that captures data in real time and makes machine data accessible to your ERP. A screen with many machines and KPI’s is great for managers looking to see the whole factory at a glance. Learn more about ShiftWorx and book your free demo today: https://getfreepoint.com/products/shiftworx-plus/

#Manufacturing #Industry40 #IIoT #ManufacturingExecutionSystem #MachineMonitoringSystem

Microsoft Best Apps Conference – FreePoint is Delivering IIoT Results Now!

FreePoint Technologies is featured at this weeks Microsoft Best Apps Conference, taking place live Thursday, May 20, 2021 from 1:30 – 3:00pm EST.  Manufacturers will be participating virtually and listening to various industry leaders presenting on the Top 10 software / apps essential to help Canadian businesses achieve their Industrial Internet of Things (IIoT) goals in the current economic environment.

FreePoint Technologies Microsoft Best Apps Conference

FreePoint Technologies’ ShiftWorx software delivers IIoT results now!  Presentation by Paul Hogendoorn at Microsoft’s Best Apps Conference is at 2:15pm on Thursday, May 20, 2021.

Paul Hogendoorn the founder of FreePoint will be presenting on how our SaaS solution affords manufacturers the means to connect their machines, to visualize and report data, and motivate their workforce to improve.

ShiftWorx - FreePoint Technologies Inc.

The barrier to entry has never been so low – ShiftWorx provides manufacturers of any size, with any number of machines regardless of age or type the ability to connect those assets in the cloud, improve productivity, understand data, and engage their people.

ShiftWorx manufacturing KPI dashboards provide visualized data in an easy-to-understand layout that empowers the user with integral knowledge needed to improve; including productivity data such as machine status (is the machine operating and adding-value, or not?), uptime and downtime tracking, quality and waste tracking, and more with powerful Business Intelligence (BI) reports accessible at the press of a button.

Ultimately, ShiftWorx connects every machine, and reports accordingly so that all involved are on the same page and equipped to always make informed decisions.  We live by the credo that one cannot improve what is not measured, and we have proven the information ShiftWorx provides is pivotal to achieve that goal.

As a leader in Industry 4.0 innovation, we have developed a machine connectivity and reporting solution any manufacturer can benefit from; and we have truly reduced the obstacles to entry with a software product that is not expensive, and not difficult to integrate or use – so we ask, what are you waiting for?  Contact us today to get started!

FreePoint Technologies CEO Paul Hogendoorn

VIDEO: Zooming Into Charts in ShiftWorx

Today we have a ShiftWorx quick tip that is simple, but not everyone knows.

When looking to isolate data, zoom in, and dive deeper into your ShiftWorx reports, you are able to left click and drag to zoom on your charts and reports. This can help shape a further level of understanding and clarity in your reports.

Here is a quick example.

We are committed to driving operational excellence through your shop and have released some truly revolutionary ShiftWorx enhancements and new modules over the past few months to drive continuous improvement including:

Reach out to us today to schedule a demonstration of any of this new functionality.

VIDEO: Driving Production Performance With Machine Monitoring and Real Time Data

FreePoint ShiftWorx™ brings Industry 4.0 benefits to manufacturing equipment regardless of age or function. FreePoint’s industrial IoT system connects to any age or type of machine or equipment, gathering valuable data and providing immediate visibility to everyone, engaging employees to use “human intelligence” to improve operations in real time. Manufacturers gain immediate and lasting benefits through increased operational efficiency and capacity throughput, improved employee performance and job satisfaction, and deferred capital expenditures on new equipment.

machine monitoring reporting dashboard

Machine Monitoring Reporting ShiftWorx Plus

FreePoint’s patented algorithm determines when a machine is doing value added work and presents real time information to the people who can make an immediate difference at all levels of the organization. This real time visibility provides a 360-degree view of your plant and allows you to:

 

  • View correlations between job, operator, scrap & machine activity
  • See the average run time of jobs on a specific machine
  • Determine yields on your part
  • View the amount of times you run a specific work order per year
  • Easily identify bottlenecks
  • Significantly reduce unscheduled downtime
  • Proactively manage machines
  • Benchmark against your current state
  • Increase the accuracy of their estimates
  • And more!

Take your data to the next level by integrating your machine data with your Business Central or Dynamics and Microsoft Power BI. If you are a manufacturer looking for simple and quick way to connect both new and legacy machines to visualize machine utilization, engage machine operators, and drive production performance with real time data, then we need to talk. FreePoint will help you set your data benchmark, understand the context of your data, improve accountability, make better decisions on the plant floor, and drive meaningful improvement. When fully implemented our customers can increase production performance by up to 50%!

 

FreePoint Returns to Microsoft’s Vox ISM Event

FreePoint is excited and honored to be taking part in another online Best Manufacturing Apps Conference (BMAC). Hosted by Microsoft Canada partner, VOX ISM. BMAC is the one-stop experience that brings together Canadian manufacturers, industry experts, and Microsoft’s top APPs, helping to keep them on the forefront of manufacturing’s digital transformation. Microsoft & VOX ISM have assembled the top 10 Manufacturing Apps in one place. All products are industry leaders & certified by Microsoft.  ShiftWorx PlusThis iteration of the conference will be an online experience with sessions and virtual vendor booths. FreePoint’s Director of Sales and Partnerships, Alan MacKinnon will be demonstrating How to Drive Efficiency, Meaningful Insight, and Financial Performance Through Integrating Real Time Machine Data and Business Systems, in addition to displaying our non-invasive machine monitoring software and hardware solutions.

According to Vox ISM, there are 4 reasons you should be attending the 2020 BMAC conference:

  1. You are looking for new ideas, trends and applications to help support your growing manufacturing company
  2. Your business has changed since COVID, but your ERP system hasn’t. You now need mobile access, better security, better reporting, and a system that can keep up with continuous improvements
  3. You are looking to invest in automation to reduce costs and labor in Finance, Manufacturing, Quality or Supply Chain departments
  4. You want to learn how to get funding and grants to accelerate the adoption of new technology

If you would like to attend this years conference, you can register here.

 

MANUFACTURING AUTOMATION | Industry Watch: Technology Adoption Has to Start at the Top

freepoint technologies

“…manufacturing CEOs are usually well intended when adopting Industry 4.0 technologies, but they are not comfortable with the whole technology conversation.” ~Paul Hogendoorn, Founder, FreePoint Technologies

Read Paul Hogendoorn’s full article in this month’s MANUFACTURING AUTOMATION Industry Watch:

https://www.automationmag.com/technology-adoption-has-to-start-at-the-top/

VIDEO: ShiftWorx Custom Reporting Through BI Tools

When discussing the release of ShiftWorx Plus, we often touch on how we put more data at your fingertips than ever before. We talk about the enhanced customization capabilities for custom views and dashboard and today I wanted to discuss another similar critical element – How coupling the capability to capture Job and Operator data with the vast offerings available in the Business and Artificial Intelligence field creates a wealth of new insight extracted from ShiftWorx machine monitoring.

machine monitoring reporting dashboard

Machine Monitoring Reporting ShiftWorx Plus

As is the case with many Enterprise software products, we continue to evolve our reporting tools, though we will always be challenged to provide all of the reports in the exact format that a customer wants. There are simply too many ways in which each manufacturer wants to see data customized to their shop and process. This can be considered a challenge, but also creates an incredible opportunity.

Within ShiftWorx, many of our built-in reports and KPIs provide information across 2 or 3 dimensions – typically by DataSource, a TimeFrame and one element (Uptime/Downtime/Status/Job).  With the release of ShiftWorx Plus, we have many more combinations of dimensions on which we can report including Day, Shift, Status, Operator, Job (where multiple Status/Operator/Jobs can be active concurrently). More reporting options provide a wealth of great actionable insight, yet can also make reporting more complex when reporting on elements like Operator Uptime/Downtime/Production by Job/Product by Shift for a 6 month period – especially where multiple jobs may have been managed by multiple operators.

To address this, we have developed a process to normalize ShiftWorx data for consumption by business intelligence and reporting tools, providing the opportunity to extend the data in a way that is valuable for manufacturers, consultants, and other value added partners who can mine this information for insight into areas that can improve the performance and quality of manufacturing process.

Below are a few sample dynamic dashboards that we created using Microsoft Power BI as an example of our management reporting capabilities. By allowing and filtering multi-dimensional data, you can drill down to the metrics that matter and have the biggest impact in your shop.

At present, this is still in Beta and we are fine tuning the capability and will be rolling out a production version over the next few weeks. So you can see this in action, we have created the video below where we move the levers and slice the data. If you would like a live demo of this solution to understand the power of these tools, reach out to us.

 

FreePoint is Back At Microsoft’s Vox ISM Event

FreePoint is once again excited to be taking part in this year’s Best Manufacturing Apps Conference (BMAC). Hosted by Microsoft Canada partner, VOX ISM. BMAC is the one-stop experience that brings together Canadian manufacturers, industry experts, and Microsoft’s top APPs, helping to keep them on the forefront of manufacturing’s digital transformation. ShiftWorx PlusThis year’s iteration of the conference will be an online experience with sessions and virtual vendor booths. Paul Hogendoorn will be presenting about machine integration and as always, FreePoint is excited to be displaying our non-invasive machine monitoring software and hardware solutions.

 

According to Vox ISM, there are 3 main reasons you should be attending the 2020 BMAC conference:

  1. Find the right app for your business needs and get solutions tailored to your industry that works with the products you already use.
  2. The BMAC is recognized as the best platform for Canadian Manufacturers to interactions with the latest trends in the manufacturing industry.
  3. Attendees can interact with BMAC 2020 presenters showcasing their latest technologies “Live”.

If you would like to attend this years conference, you can register here.

 

FreePoint is Attending Microsoft’s VOX ISM FPAC Conference

FreePoint is excited to be taking part in this year’s Financial Process Automation Conference (FPAC). Hosted by Microsoft Canada partner, VOX ISM, FPAC strategically outlines how Canadian accounting departments, manufacturers and distributors can cut their workload in half.

This year, our Director of Sales, Al MacKinnon will be hosting a presentation geared towards manufacturers looking to get measurable ROI out of their IIoT investments.

Titled: Leveraging IIoT For Productivity Gain & Quick ROI, the presentation will focus on the benefits manufacturers can experience by integrating the various systems throughout their shop floor, and how quickly IIoT investments can pay themselves off. With benefits such as enhanced production performance, increased throughput and improved process quality, we’re excited to show manufacturers how they can cut costs while increasing the amount of value-adding work their machines perform – without necessarily hiring more people or acquiring additional resources.

As Al dives into topics ranging from ERP integration to machine monitoring, we hope to give manufacturers a better understanding of how they can take full advantage of new technologies throughout their production process. Most importantly, we will be illustrating to manufacturers how they can leverage their IIoT investments into engines of growth with quick ROI.

In addition to attending our presentation, there are a laundry list of reasons you should be attending the 2020 FPAC conference:

  1. Explore how accounting a finance departments can optimize their processes in preparation for automation
  2. Discuss strategies to enhance your organization’s understanding of emerging technologies
  3. Learn about potential applications and limitations of emerging technologies
  4. Discover how to build and validate AI, BI, and machine learning models in your accounting department
  5. Examine techniques to institutionalize automation for everyone at your company

If you would like to attend this years conference, you can register here.

Why Manufacturers Need to Automate Data Collection

The speed and volume of data collection is rapidly increasing. This makes it overwhelming for manufacturers to determine how best to leverage the metrics at their disposal.

mac computers and ipad with freepoint technologies and shiftworx freepoint technologies

A recent study found just under half (48%) of manufacturers still use spreadsheets or other manual entry documents to keep track of their data, which explains why less than 40% of manufacturers use data analysis to solve production issues. If data was being collected automatically as opposed to manually, it would be easier to collect, analyze, and act on.

The study also found that 76% of respondents said in order to immediately act on collected data, they require “software solutions that analyze data in real-time”. By leveraging automation and industry 4.0 solutions, manufacturers can reap benefits ranging from increased efficiency to lowered costs and lower risk of error.

Enhancing Efficiency

Machine monitoring allows you to obtain real-time automated data that will not only improve your collection process, but also increase response time to any issues that may arise. Don’t wait for the weekly or daily data report to find out days after-the-fact that something went wrong. Automatic alerts can be set up to let you know the second a machine goes down, and in some cases, before it happens.

Data Accuracy

By automating your data-collection with industry 4.0 technologies, you also greatly increase the accuracy of your data. Multi-tasking workers, managers putting out fires, or an inexperienced employee don’t impact the quality of the data being recorded if the data is being recorded automatically – greatly mitigating the potential for human error.

Cutting Costs

Real-time data collection doesn’t just impact efficiency and production, it also impacts profitability and costs. Though it may seem like a small change, eliminating manual data-entry significantly decreases the paper-trail that comes along with printing excel spreadsheets or filling out data-tracking forms.

In our experience, the transparency gained through automation and real-time visibility has a significant impact on manufacturing costs. By leveraging the insights gained from their real-time data, a client of ours was able to save roughly $325 a day without hiring more employees or buying new equipment—a powerful incentive for those considering automation and industry 4.0.

Unlock Your Factory’s Potential Today with Real-Time Data

Overall, real-time data collection gives you a level of transparency and control over your process that would be impossible to achieve without automation. You will be able to improve performance, production and profitability just by implementing one vital, but very attainable change to your process.

If you are ready to enhance the efficiency of your factory, reach out today to book your free demonstration and get yourself started on the path of Industry 4.0!

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