The worst enemy of any manufacturer is machine downtime. How to control and mitigate downtime is a constant battle for manufacturers trying to increase efficiency and maintain peak production. At FreePoint, through machine monitoring and production tracking technologies, we work with manufacturers to minimize downtime as much as possible, while maximizing machine output.
One of the ways we help manufacturers control their machine downtime is with Reason Codes, the backbone of downtime narration in our ShiftWorx platform. When a machine becomes idle, operators can apply a reason code to categorize that downtime period. Rather than seeing a machine offline for 20 minutes with no explanation, plant managers can see in real-time what the cause of the delay is— and address it. Those small increments of time add up, 10 minutes here or there can be worth over 6 figures in a year.
Using Reason Codes, you can:
- Diagnose Machine Downtime Causes and Apply Solutions
- Alert Decision Makers in Real-Time to Plant Floor Issues
- Identify Machine Maintenance Needs
- Empower Employees to be Part of the Solution
Identify Downtime Causes
With reason codes, employees and managers can easily identify factors impacting machine downtime. Whether the reason is “waiting on materials” or “needs repair”, everybody is made aware of what factors are contributing to delays— valuable data for plant managers seeking to increase efficiency and achieve seamless production in real time. If someone has transparency into delay causes, they are more motivated to solve the cause of the delay. This makes the overall process more efficient and engaging.
Keeping Everyone in the Know
Reason codes also help mitigate machine downtime with real-time alerts. When reduced productivity or machine delays are detected, notifications are sent to all devices connected to our ShiftWorx platform, through SMS or email. Real-time alerts increase response time to problems that impact production—meaning solutions are found faster, and the length as well as the frequency of downtime can be decreased.
Identifying Downtime Patterns
By comparing actual performance to projected performance, you can benchmark productivity against past data to identify opportunities for improvement. A recurring reason code could indicate a machine issue in need of maintenance, or another machine consistently causing delays. Identifying these factors better positions plant managers to rectify them and prevent them from happening in the future.
It is important to understand that all data is good data. Even un-anticipated downtime, machine breakdowns or inefficient scheduling can give you crucial insight into your operation. When machine monitoring hardware works in tandem with data visualization, you can see every performance detail from any machine, regardless of industry or age of machine.
Schedule a demo today and learn what ShiftWorx can do for you!
Using ShiftWorx, Intellacor brings Industry 4.0 to existing factory equipment across the United States
As a growing company that strives to think globally and act locally, FreePoint recognizes the importance of establishing permanent offices closer to the major markets and customers we serve. FreePoint recently opened its first US office, strategically located in the Seattle area. With existing offices in London, Ontario and Toronto, FreePoint looked further west for the site of its next office. Seattle is a gateway to Asia and the South Pacific, where FreePoint has a growing number of customer installations, and closer to FreePoint’s existing customers in Mexico. Washington state is also a major force in the Internet of Things (IoT) market and is home to cloud providers Amazon (AWS) and Microsoft (Azure) as well as major facilities for Boeing and many other aerospace manufacturers.
FreePoint Senior Vice-President John Traynor is responsible for growing and expanding FreePoint operations globally and will be based in the Seattle office. He has lived in the Seattle area for nearly 20 years and is a member of the Washington State IoT Council. John recently spoke at the Intelligence in Data Symposium held at the University of Washington. His presentation titled “Realtime Data in Industrial IoT” addressed the importance of getting meaningful live information to people on the plant floor so they can take action right away to improve manufacturing operations.
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TexTempo brings deep experience in textile and related industries to FreePoint ShiftWorx platform
LONDON, Ont. and ATLANTA, Jan. 30, 2019—FreePoint Technologies, an award-winning provider of software for the Industrial Internet of Things (IIoT) to manufacturers worldwide, today announced that it has entered into a strategic relationship with TexTempo, a leading provider of software for labor efficiency tracking in the soft goods industries. Through this partnership, TexTempo will bring new capabilities for machine monitoring, downtime tracking, and operating efficiency to its existing portfolio of labor efficiency and payroll processing products.
Company announces acquisition of CoreSolutions to address demand from customers worldwide
LONDON, Ont., Jan. 9, 2019—FreePoint Technologies, an award-winning provider of software for the Industrial Internet of Things (IIoT) to manufacturers worldwide, today announced that it has acquired CoreSolutions, a software development company with offices in London, Ontario and Toronto. Through the acquisition, FreePoint will accelerate the development of its industry-leading ShiftWorx platform for machine monitoring in manufacturing while providing enhanced flexibility for configuration and customization to meet enterprise customer needs.
On November 30th the National Research Council, opened its doors to introduce the new $5-million Manufacturing and Automotive Innovation Hub. FreePoint was onsite demonstrating our machine monitoring capabilities and discussing the impact of this emerging technology on local manufacturers.
The business of manufacturing is rapidly evolving. Being coined the Fourth Industrial Revolution, or Industry 4.0, it’s all about retrieving big data that couldn’t be accessed before. By bringing the Industrial Internet of Things (IIoT) into factories across the globe manufacturers can streamline production and push products to market faster. Are you ready to gain a competitive edge?
As a plant manager or team lead, you have the essential responsibility of keeping your operators motivated. Helping them gain new perspectives on their work can improve employee engagement and, ultimately, your bottom line. When employees are provided with narrative software resources to see how their contributions make a difference, they become much more interested in putting in a productive day.