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Discussing Project Launches in Manufacturing Automation Magazine

FreePoint Technologies CEO Paul Hogendoorn

Paul Hogendoorn – FreePoint Founder

Paul’s latest publication featuring in Manufacturing Automation Magazine discusses the challenge of project launches, stating:

“The hardest thing to do is often just to get started. Stepping into the unknown, or perhaps looking forward into a big, indeterminate and not fully defined project, is easy to avoid doing.”

Throughout the article, Paul explains the best approach to tackling a big, new endeavor like IIoT and Industry 4.0 – break it into more manageable chunks:

  • Zero to One
  • One to Ten
  • Ten to One Hundred

Zero to one, also known as project launch, is often the most difficult (and most critical) stage. This is primarily because it requires a significant leap of faith few are willing, or even able to take. As you move past the launch stage, more people begin to get on-board, adding momentum, and mitigating some resistance. Manufacturers will find the same amount of energy they applied in the beginning will get them a lot farther and a lot faster in the final stages of the project.

The mistake some companies make is trying to map out and enact the plan from start to finish in one fell swoop, making project launches more overwhelming than they need to be. Learn how to better tackle your next manufacturing project by reading the full article here.

FreePoint Technologies CEO Paul Hogendoorn

FreePoint Named One of Manufacturing Technology Insights Top Industrial IoT Solution Providers of 2019

Manufacturing Technology Insights IIOT Top Logo

FreePoint Technologies is excited to announce that we have been named one of Manufacturing Technology Insights Top 10 Industrial IoT Solution Providers of 2019.

Manufacturing Technology Insights discussed how FreePoint is helping manufacturing organizations discover and achieve their true operational potential through IoT.

Referencing our ShiftWorx Platform, our CEO John Traynor explained how the “Visualization of real-time data triggers the Hawthorne Effect and supports collaboration among management and workers to use equipment for maximum efficiency.” As the article outlines, many manufacturers aren’t sure where to start with IoT, especially as they consider connecting new and old equipment. It’s better to start simple, by building a foundation to collect leverage data.

Using non-invasive sensors, FreePoint is able to connect to new and legacy machines to give greater visibility into shop floor performance and help contextualize that data to identify and improve performance issues and engage operators and management.

Read the full article to learn more about how FreePoint is helping to revolutionize the manufacturing industry.

FreePoint Founder Hits the Trifecta in Manufacturing Automation Magazine

FreePoint Technologies CEO Paul Hogendoorn

Paul Hogendoorn – FreePoint Founder

FreePoint Founder and Chair, Paul Hogendoorn has featured in Manufacturing Automation Magazine’s October issue with his article titled “Hitting the Trifecta”. In his article, Paul outlines a simple three-step approach that will enable manufacturers to take full advantage of IIoT and industry 4.0 technologies:

  1. Establish Empirical Baseline Metrics
  2. Engage Your People in the Process of Improvement
  3. Connect Your Data to Your People in Real-Time

By properly implementing these steps, manufacturers can typically expect to see anywhere from 45-79% increases in capacity and/or productivity. With such a significant opportunity for ROI, Paul strongly encourages manufacturers to not only leverage new and emerging technologies on the shop floor, but to engage with their operators – making them part of the continuous improvement process.

Throughout his article, Paul stresses the importance of the order in which these steps are performed – likening the approach to horse-racing wagers:

“If you had the knowledge of which horses to bet on and which order to bet on them, would you?”

Manufacturers can do more to ensure their success by taking a systematic approach to industry 4.0 and digitization in their shop. By focusing on just one of the three points Paul discusses in his article, manufacturers may limit the success of their digitization efforts. But by properly combining people and technology, manufacturers will be much better positioned to take full advantage of their industry 4.0 technologies.

Don’t struggle to get the most out of your IIoT solution. Make sure you are leveraging both your people and your technology in order to ensure the highest levels of success in your organization.

Learn more about how you can hit the manufacturing trifecta by reading Paul’s full article here.

FreePoint Technologies CEO Paul Hogendoorn

FreePoint Founder Redefines Success in Manufacturing Automation Magazine

FreePoint Technologies CEO Paul Hogendoorn

Paul Hogendoorn – FreePoint Founder

Earlier last week, FreePoint Founder and Chair, Paul Hogendoorn was featured in Manufacturing Automation Magazine for his article titled “Redefining Success in Manufacturing”. Throughout his article, Paul explains the importance for manufacturers to not only measure their success, but to properly define what it means for them, and what it looks like in their shop.

Depending on who you ask in a manufacturing environment, success could look like a lot of things. Is it profitability and growth, or stability and job security? The challenge with having one catch-all definition is that success looks different depending on your manufacturing environment.

Many manufacturers like to use OEE as their metric for and definition of success, but as Paul outlines in his article, that may not always be the best indicator, as OEE does not easily apply to operations where each job is different. Instead, for some shops, machine utilization and average set up times may be far better metrics to use.

Despite our tendencies to aim for objectives others suggest as valuable, we must first define success in a way that is relevant to everyone on the plant floor. At the end of the day, it all has to do with what factors directly lead to success in your shop, and how those factors can be made quantifiable.

Don’t struggle to get the most out of your IIoT solution. Make sure you are collecting the right metrics to determine your success so that you can focus on the most important factors of your production process.

Get all the expert insights by reading the full article here.

FreePoint Technologies CEO Paul Hogendoorn

Ontario’s Automotive Modernization Program: Why You Should Care

Ontario’s automotive sector has always played a crucial role in the Canadian economy. With over 100,000 auto-related jobs across the province, investing in the sustainability and advancement of the auto industry is vitally important – which is why we are excited to hear about Ontario’s new Automotive Modernization Program.

Aimed at helping Manufacturers adopt new technologies quickly, the new program provides eligible manufacturers with a grant up to $100,000 to support purchases and projects that fall under one or both of these two categories:

  • Technology Adoption
  • Lean Manufacturing

This program has made emerging technologies significantly more attainable for manufacturers considering a digital transformation. You can now reap the benefits of Industry 4.0 for a fraction of the cost by implementing any of our advanced manufacturing solutions. Whether you are looking to use machine monitoring, downtime tracking, or a customizable API – you could be eligible for a grant up to $100,000 . With our state-of-the-art data visualization software and extensive suite of machine monitoring solutions, you can begin your digital transformation while maintaining eligibility for government funding.

What gets measured gets improved”. Our IIoT solutions help you measure everything you need to measure to improve, including establishing an empirical baseline for where you are today. Our visualization tools will drive productivity improvements right away, and our reporting tools will help you identify the things that need to be done to get even better. If you have been considering a FreePoint system in your plant, there has never been a better time, so reach out to us today!

 

Check out the following links for additional information:

www.ontario.ca/page/ontario-automotive-modernization-program#section-2

www.cbc.ca/news/canada/windsor/vic-fedeli-announces-10-million-automotive-sector-modernization-program-1.5277165

www.ontario.ca/page/driving-prosperity-future-ontarios-automotive-sector

New API Enables Enhanced Integration Capabilities

FreePoint Technologies now has an API that enables outside resources to connect with the ShiftWorx platform. FreePoint’s application programming interface enables you to access services outside of our user-interface. For example, within your ERP system, you can:

  • Get processed data for your machines and inputs as well as generate personalized:
    • KPI’s
    • Bars indicating machine activity
    • Metrics for your organization
  • Get distinct On and Off states for your FreePoint connections.
    (Identify which machines are running and not running)
  • Get information about your corporate structure
    • Parent company / Child company / Machine / Inputs for each FreePoint remote

FreePoint Technologies API

FreePoint’s API exists to support your internal development and applications without a front-end. In addition, it enables you to connect with your data while you build-out your own solution.

Please contact us to learn more about our API capability.

FreePoint Featured in CIO Applications Top 10 Manufacturing Solution Providers

Top 10 Digital Manufacturing Solution Providers 2019

FreePoint Technologies is proud to announce that we have been featured in CIO Applications’ Top 10 Digital Manufacturing Solution Providers.

Our Senior Vice President, John Traynor, sat down with CIO Applications to discuss how FreePoint differentiates itself while addressing the needs of manufacturers and ensuring the security of their data.

Referencing our ShiftWorx Platform, John explained how we “enable operators to monitor machine performance in real time and document any shortcomings with the click of a button or the tap of a screen”, while maintaining a lower cost than most competitors. As the article outlines, the ShiftWorx platform is installed non-invasively and can take as little as 30 minutes to set up, making it easy to retrofit onto any machine, and keeping implementation costs low.

By avoiding physical connections between ShiftWorx and the machines, FreePoint can mitigate the risk of cyber-attacks:

“FreePoint’s non- invasive solution involves using sensors instead of attaching hardware to a programmable logic controller (PLC). The solution does not interfere with machine operations nor is it a vector for cyber-attacks on the machinery.”

Read the article for yourself to learn more about how FreePoint is helping to revolutionize the manufacturing industry.

How Reason Codes Help Reduce Machine Downtime

The worst enemy of any manufacturer is machine downtime. How to control and mitigate downtime is a constant battle for manufacturers trying to increase efficiency and maintain peak production. At FreePoint, through machine monitoring and production tracking technologies, we work with manufacturers to minimize downtime as much as possible, while maximizing machine output.

One of the ways we help manufacturers control their machine downtime is with Reason Codes, the backbone of downtime narration in our ShiftWorx platform. When a machine becomes idle, operators can apply a reason code to categorize that downtime period. Rather than seeing a machine offline for 20 minutes with no explanation, plant managers can see in real-time what the cause of the delay is— and address it. Those small increments of time add up, 10 minutes here or there can be worth over 6 figures in a year.

Using Reason Codes, you can:

  • Diagnose Machine Downtime Causes and Apply Solutions
  • Alert Decision Makers in Real-Time to Plant Floor Issues
  • Identify Machine Maintenance Needs
  • Empower Employees to be Part of the Solution

FreePoint’s ShiftWorx dashboard visualizes machine performance with one-click application of downtime reason codes.

Identify Downtime Causes

With reason codes, employees and managers can easily identify factors impacting machine downtime. Whether the reason is “waiting on materials” or “needs repair”, everybody is made aware of what factors are contributing to delays— valuable data for plant managers seeking to increase efficiency and achieve seamless production in real time. If someone has transparency into delay causes, they are more motivated to solve the cause of the delay. This makes the overall process more efficient and engaging.

Keeping Everyone in the Know

Reason codes also help mitigate machine downtime with real-time alerts. When reduced productivity or machine delays are detected, notifications are sent to all devices connected to our ShiftWorx platform, through SMS or email. Real-time alerts increase response time to problems that impact production—meaning solutions are found faster, and the length as well as the frequency of downtime can be decreased.

Identifying Downtime Patterns

By comparing actual performance to projected performance, you can benchmark productivity against past data to identify opportunities for improvement. A recurring reason code could indicate a machine issue in need of maintenance, or another machine consistently causing delays. Identifying these factors better positions plant managers to rectify them and prevent them from happening in the future.

It is important to understand that all data is good data. Even un-anticipated downtime, machine breakdowns or inefficient scheduling can give you crucial insight into your operation. When machine monitoring hardware works in tandem with data visualization, you can see every performance detail from any machine, regardless of industry or age of machine.

Schedule a demo today and learn what ShiftWorx can do for you!