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Getting Ready for the Restart

Industry is getting ready to restart. Prior to the Covid crisis, you may have been contemplating things like connecting your machines to a system that gave you better visibility into production activity remotely and eliminating paperwork on the plant floor. If these things seemed like a good idea then, they most certainly must have moved up to near the top of the priority list now.

If you have been hesitating or were too busy to get started on this before but want to get a good jump on it now – before the full restart – give us a call right away. We can get your machines (or more machines) connected right away and have programs to defer the costs to later. Or, if eliminating the paperwork passed around on the plant floor is your concern and you want to start simple by digitizing some forms and checklists, reach out to us and we will connect with you promptly.

The new ShiftWorx Plus machine view tracking job, operator, and scrap.

I believe it’s now our time to be proactive. We have endured a long period with little choice but to follow and wait. Now is the time to act and to lead.

Looking forward to the restart with all of you.
FreePoint Technologies CEO Paul Hogendoorn
Paul Hogendoorn
Founder and Chairman
FreePoint Technologies Inc.

Getting Started With IIoT Has Never Been Easier

A common misconception we hear about IIoT and Industry 4.0 is that these technologies are the future of the manufacturing industry or just beyond manufacturers grasp. Many think the transformation is too costly, too challenging, or both!

Getting Started is Easier Than You Think

We understand that even for manufacturers who are ready for industry 4.0, the process can seem overwhelming. What do I need? How do I get it? Where do I begin? Starting your digital transformation doesn’t have to be so hectic.

With FreePoint, here is all it takes to begin your digital transformation:

  1. Connect Machines
    • We non-invasively connect FreePoint sensors to your machines
  2. Transfer Data to the Cloud
    • We connect your machines to our ShiftWorx software through a PC on your shop floor
  3. Visualize Data
    • You display the collected data on the shop floor using LCD screens

The Sooner, the Better

These first, small steps are really all it takes, and the sooner you can get started – the better! By deploying these technologies today on your shop floor, you will be able to establish baselines and collect data that will help you make more educated, data-based decisions in the future. It’s honestly never been easier!

Rather than a months-long process, FreePoint solutions can be installed non-invasively to any machine over the course of roughly 20 minutes – without the need for your IT people’s involvement. Once connected to the ShiftWorx platform, you can start purchasing whatever tablets, or LCD screens you need to visualize your data and engage your operators on the shop floor.

At FreePoint Technologies, this can all happen within 24 hours, and less than 20 minutes of machine downtime. To get a free quote or schedule a live demonstration, contact us today!

5 Ways You Can Customize Your IIoT Experience

As more manufacturers begin to transition to an IIoT environment, sometimes they may find an off-the-shelf solution just isn’t enough. At FreePoint, we think manufacturers deserve a custom solution as unique as their process.

To ensure manufacturers can take full advantage of their IIoT solutions, those solutions must be flexible, versatile and scalable. Flexible, customized software solutions can grow alongside your business, meaning you don’t have to keep purchasing additional solutions as your needs evolve.

In light of our recent acquisition of custom software development company: CoreSolutions Software – we have come up with 5 ways we can to customize your IIoT experience:

  1. Custom Modules
  2. Customized Production Scheduling
  3. Customized Dashboards
  4. System Integration
  5. Data Mobilization

Custom Modules

custom modulesMany IIoT solutions will come with a standardized set of features and functions to help manufacturers increase efficiency. Machine monitoring and downtime tracking are usually two of the most common features. However, by offering custom module development, we can develop unique applications that perfectly cater to your distinct workflows.

For example, our ShiftWorx Notifications module sends email and text alerts when a specific machine condition has been met. We can even customize the notification module to automatically trigger specific actions elsewhere in your system.

Customized Production Scheduling

For manufacturers looking to increase production capacity without purchasing new equipment or hiring additional employees – consider custom production scheduling. An asset to managers as well as operators, customized production scheduling allows individuals to prioritize the data most relevant to them. Management can focus on scheduling views and performance statistics while operators focus on task lists and work instructions. The best part about customized solutions is that they are tailored to fit your shops unique needs. Whether you want to:

  • Increase production capacity
  • Reduce changeover & startup times
  • Reduce time & material waste
  • Improve scheduling accuracy

Custom scheduling solutions can help get you there. From defect reporting, to ERP and MRP integration, custom solutions pack more of a punch then their off-the-shelf counterparts.

Customized Dashboards

Custom dashboards are another powerful means of obtaining actionable, impactful insights into your process. Every manufacturer is different, so it makes sense that their Key Performance Indicators (KPI’s) would be as well. Rather than a one-size-fits-all solution, customizable dashboards give you the power to view the information that is most important in your shop, in real-time. Custom dashboards can also access data from across your organization, allowing you to more easily identify production trends and patterns, as well as areas of improvement.

System Integration

Another way we can customize manufacturer’s IIoT solutions is through custom system integrations. By giving manufacturers more flexibility, they can work across multiple connected systems and complete more tasks in less time. In addition, manufacturers will find custom integrations open the door for major process improvements. For example, by integrating IIoT solutions with ERP & MRP systems, manufacturers can supercharge their quality control, as well as their supply chain:

“If you can catch deviations from specifications when the product is being manufactured, you could easily stop and fix them. This would greatly minimize defective parts, if not completely eliminate it.”

ERP Software Blog

Data Mobilization

custom data mobilization

Data mobilization is also an avenue through which we can customize your IIoT solution. Through CoreSolutions’ mobile application development, we can provide efficient, versatile, and reliable access to your data, regardless of where you are. Make your machine data accessible from company tablets anywhere across the shop floor, or even from your cell phone for the times you are off-site.

Final Thoughts

Industry 4.0 solution packages that are scalable allow machine and equipment availability to be increased and processes to be optimized. If you’re interested in processes that provide lightning-fast cost savings, provide a competitive advantage, and offer valuable real-time insight into your OEE (Overall Equipment Effectiveness), you should consider machine monitoring.

Contact us to learn more about how we can create and customize an IIoT solution for you to call your own.

Discussing Project Launches in Manufacturing Automation Magazine

FreePoint Technologies CEO Paul Hogendoorn

Paul Hogendoorn – FreePoint Founder

Paul’s latest publication featuring in Manufacturing Automation Magazine discusses the challenge of project launches, stating:

“The hardest thing to do is often just to get started. Stepping into the unknown, or perhaps looking forward into a big, indeterminate and not fully defined project, is easy to avoid doing.”

Throughout the article, Paul explains the best approach to tackling a big, new endeavor like IIoT and Industry 4.0 – break it into more manageable chunks:

  • Zero to One
  • One to Ten
  • Ten to One Hundred

Zero to one, also known as project launch, is often the most difficult (and most critical) stage. This is primarily because it requires a significant leap of faith few are willing, or even able to take. As you move past the launch stage, more people begin to get on-board, adding momentum, and mitigating some resistance. Manufacturers will find the same amount of energy they applied in the beginning will get them a lot farther and a lot faster in the final stages of the project.

The mistake some companies make is trying to map out and enact the plan from start to finish in one fell swoop, making project launches more overwhelming than they need to be. Learn how to better tackle your next manufacturing project by reading the full article here.

FreePoint Technologies CEO Paul Hogendoorn

FreePoint Named One of Manufacturing Technology Insights Top Industrial IoT Solution Providers of 2019

Manufacturing Technology Insights IIOT Top Logo

FreePoint Technologies is excited to announce that we have been named one of Manufacturing Technology Insights Top 10 Industrial IoT Solution Providers of 2019.

Manufacturing Technology Insights discussed how FreePoint is helping manufacturing organizations discover and achieve their true operational potential through IoT.

Referencing our ShiftWorx Platform, our CEO John Traynor explained how the “Visualization of real-time data triggers the Hawthorne Effect and supports collaboration among management and workers to use equipment for maximum efficiency.” As the article outlines, many manufacturers aren’t sure where to start with IoT, especially as they consider connecting new and old equipment. It’s better to start simple, by building a foundation to collect leverage data.

Using non-invasive sensors, FreePoint is able to connect to new and legacy machines to give greater visibility into shop floor performance and help contextualize that data to identify and improve performance issues and engage operators and management.

Read the full article to learn more about how FreePoint is helping to revolutionize the manufacturing industry.

FreePoint Founder Hits the Trifecta in Manufacturing Automation Magazine

FreePoint Technologies CEO Paul Hogendoorn

Paul Hogendoorn – FreePoint Founder

FreePoint Founder and Chair, Paul Hogendoorn has featured in Manufacturing Automation Magazine’s October issue with his article titled “Hitting the Trifecta”. In his article, Paul outlines a simple three-step approach that will enable manufacturers to take full advantage of IIoT and industry 4.0 technologies:

  1. Establish Empirical Baseline Metrics
  2. Engage Your People in the Process of Improvement
  3. Connect Your Data to Your People in Real-Time

By properly implementing these steps, manufacturers can typically expect to see anywhere from 45-79% increases in capacity and/or productivity. With such a significant opportunity for ROI, Paul strongly encourages manufacturers to not only leverage new and emerging technologies on the shop floor, but to engage with their operators – making them part of the continuous improvement process.

Throughout his article, Paul stresses the importance of the order in which these steps are performed – likening the approach to horse-racing wagers:

“If you had the knowledge of which horses to bet on and which order to bet on them, would you?”

Manufacturers can do more to ensure their success by taking a systematic approach to industry 4.0 and digitization in their shop. By focusing on just one of the three points Paul discusses in his article, manufacturers may limit the success of their digitization efforts. But by properly combining people and technology, manufacturers will be much better positioned to take full advantage of their industry 4.0 technologies.

Don’t struggle to get the most out of your IIoT solution. Make sure you are leveraging both your people and your technology in order to ensure the highest levels of success in your organization.

Learn more about how you can hit the manufacturing trifecta by reading Paul’s full article here.

FreePoint Technologies CEO Paul Hogendoorn

FreePoint Founder Redefines Success in Manufacturing Automation Magazine

FreePoint Technologies CEO Paul Hogendoorn

Paul Hogendoorn – FreePoint Founder

Earlier last week, FreePoint Founder and Chair, Paul Hogendoorn was featured in Manufacturing Automation Magazine for his article titled “Redefining Success in Manufacturing”. Throughout his article, Paul explains the importance for manufacturers to not only measure their success, but to properly define what it means for them, and what it looks like in their shop.

Depending on who you ask in a manufacturing environment, success could look like a lot of things. Is it profitability and growth, or stability and job security? The challenge with having one catch-all definition is that success looks different depending on your manufacturing environment.

Many manufacturers like to use OEE as their metric for and definition of success, but as Paul outlines in his article, that may not always be the best indicator, as OEE does not easily apply to operations where each job is different. Instead, for some shops, machine utilization and average set up times may be far better metrics to use.

Despite our tendencies to aim for objectives others suggest as valuable, we must first define success in a way that is relevant to everyone on the plant floor. At the end of the day, it all has to do with what factors directly lead to success in your shop, and how those factors can be made quantifiable.

Don’t struggle to get the most out of your IIoT solution. Make sure you are collecting the right metrics to determine your success so that you can focus on the most important factors of your production process.

Get all the expert insights by reading the full article here.

FreePoint Technologies CEO Paul Hogendoorn

Ontario’s Automotive Modernization Program: Why You Should Care

Ontario’s automotive sector has always played a crucial role in the Canadian economy. With over 100,000 auto-related jobs across the province, investing in the sustainability and advancement of the auto industry is vitally important – which is why we are excited to hear about Ontario’s new Automotive Modernization Program.

Aimed at helping Manufacturers adopt new technologies quickly, the new program provides eligible manufacturers with a grant up to $100,000 to support purchases and projects that fall under one or both of these two categories:

  • Technology Adoption
  • Lean Manufacturing

This program has made emerging technologies significantly more attainable for manufacturers considering a digital transformation. You can now reap the benefits of Industry 4.0 for a fraction of the cost by implementing any of our advanced manufacturing solutions. Whether you are looking to use machine monitoring, downtime tracking, or a customizable API – you could be eligible for a grant up to $100,000 . With our state-of-the-art data visualization software and extensive suite of machine monitoring solutions, you can begin your digital transformation while maintaining eligibility for government funding.

What gets measured gets improved”. Our IIoT solutions help you measure everything you need to measure to improve, including establishing an empirical baseline for where you are today. Our visualization tools will drive productivity improvements right away, and our reporting tools will help you identify the things that need to be done to get even better. If you have been considering a FreePoint system in your plant, there has never been a better time, so reach out to us today!

 

Check out the following links for additional information:

www.ontario.ca/page/ontario-automotive-modernization-program#section-2

www.cbc.ca/news/canada/windsor/vic-fedeli-announces-10-million-automotive-sector-modernization-program-1.5277165

www.ontario.ca/page/driving-prosperity-future-ontarios-automotive-sector

New API Enables Enhanced Integration Capabilities

FreePoint Technologies now has an API that enables outside resources to connect with the ShiftWorx platform. FreePoint’s application programming interface enables you to access services outside of our user-interface. For example, within your ERP system, you can:

  • Get processed data for your machines and inputs as well as generate personalized:
    • KPI’s
    • Bars indicating machine activity
    • Metrics for your organization
  • Get distinct On and Off states for your FreePoint connections.
    (Identify which machines are running and not running)
  • Get information about your corporate structure
    • Parent company / Child company / Machine / Inputs for each FreePoint remote

FreePoint Technologies API

FreePoint’s API exists to support your internal development and applications without a front-end. In addition, it enables you to connect with your data while you build-out your own solution.

Please contact us to learn more about our API capability.